China Dongguan Jiechen Custom Medical Plastic Injection Professional Molding Molded Micro ABS Injection Molding Part Service injection moulding for parts

Item Description

 

HangZhou CZPT Custom made Health care Plastic Injection Specialist Molding Molded Micro Abdominal muscles Injection Molding Part Provider

 

1 Organization Kind: Personalized CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom made CNC Turning Services
EDM
Wire-EDM
two Normal: JIS, ANSI
3 Products Assortment: Vehicle areas,wind energy era equipment accessories,wind electrical power generation products add-ons, ER fluid, health care equipment and instruments, standardization of personalized, moto parts, machinery parts, lights elements, components add-ons, electric powered motor goods, and so forth
Agricultural machinery, electrical appliances, household furniture hardware
4 Materials: 1.Stainless Metal: SS201, SS303, SS304, SS316 etc.
two.Carbon Steel: AISI 1045, 9SMnPb28 and so forth
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
four.Bronze:C51000, C52100, C54400, and so forth.
5.Iron:Gray iron and ductile iron
six.Aluminum:6061, 6063,7075,5052 and many others.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, Abdominal muscles…etc
nine.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping equipment, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so forth
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, peak gauge, Calipers… etc.
8 Accuracy: Precision Of Machining:+/-.005mm
Accuracy Of Grinding:+/-.005mm
Floor Roughness:Ra0.8
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Treatment:   Sprucing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing a variety of shades,  Carburizing Nitriding,  Heat Treatment, etc…
ten MOQ 1 ~10000pcs.
11 DRW Structure: DWG, PDF, IGS, Action, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, and many others…
twelve QC Program: 100% Inspection prior to cargo
13 Certification ISO9001: 2015, SGS Factory Audit
14 Payment Term: thirty% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Phrases: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  three-7 Operating Days
18 Transport Bundle:  Foam/wood box, Anti-rust paper, Little box and carton, Pallets… etc.
19 Origin:  China
20 Our Rewards: Dependable High quality
Competitive Value
Substantial precision, substantial top quality,  high accurancy
Ongoing Improvement
Defect-Totally free Goods
On-Time Supply
Buyer Gratification
Outstanding Right after-Product sales Service

Manufacturing Procedure

 

Firm Profile

 

High quality Handle Standards

 To constantly exceed buyer expectations, qua lity management and assurance is achieved via

 Comprehensive created procedures and procedures

 Fully geared up inspection department

 Detailed documents of incoming raw materia

 Consistent calibration and labeling of inspection tools

 Analysis of root trigger of non-conformances.

 Staff members being strongly encouraged to sugqest advancements in techniques, materials and suppliers

Certifications

 

Packaging & Shipping and delivery

 

 

 

FAQ

 

Q: Are you buying and selling organization or producer ?
A: We are immediate factory with seasoned engineers and personnel as effectively as nicely-arranged workshop.

Q: How long is your shipping time?
A: Usually it is 5-ten days if the products are in inventory. or it is 15-20 days if the items are not in inventory, it is according to quantity.

Q: Do you provide samples ? is it cost-free or further ?
A: Yes,  the sample charge relies upon on the solution geometry, and the price will be returned to your bulk order.

Q: How prolonged can I get the sample?
A: Relies upon on your portion geometry, usually within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days Mass creation order 7-45 times relies upon on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in progress ,equilibrium ahead of shippment.

Q: What is types of information you require for a quotation?
A: Kindly remember to provide the solution Second drawing with PDF or DWG structure and 3D drawings  with Step or IGS or X_T structure, and other needs like: surface area therapy, quantity…and so on.

Q: What is your regular PO procurement process flow?
A: Prototyping —-> FA acceptance —-> Good quality Management Prepare —> Production Procedure Instruction —> Batch Production —> Inspection —> Delivery

Q: What shall we do if we do not have drawings?
A. Please deliver your sample to our manufacturing unit, then we can copy or provide you greater solutions. Please send out us images or drafts with dimensions (Duration, Top, Width), CAD or 3D file will be manufactured for you if put buy.

Q: Will my drawings be protected following sending to you?
A: Yes, we can signal the NDA ahead of obtained your drawing and will not release to the 3rd get together with no your authorization

Q: Is it attainable to know how are my products heading on without checking out your firm?
A: We will offer a detailed creation plan and send weekly stories with electronic photographs and movies which
present the machining development

Q: How to appreciate the OEM solutions?
A: Usually, foundation on your design and style drawings or original samples, we give some technological proposals and a quotation
to you, after your settlement, we create for you.

If you have another concern, pls really feel free of charge to get in touch with us 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Dongguan Jiechen Custom Medical Plastic Injection Professional Molding Molded Micro ABS Injection Molding Part Service     injection moulding for partsChina Dongguan Jiechen Custom Medical Plastic Injection Professional Molding Molded Micro ABS Injection Molding Part Service     injection moulding for parts
editor by czh 2022-12-21