China Professional OEM manufacture for plastic injection mold and plastic injection molding parts manufacturer

Model Number: OEM
Shaping Mode: Silicone Mould
Product Material: Aluminium
Product: Household Product
Color/Service: OEM/ODM order is welcomed.
Surface treament: Sand blasting/Zinc/Matt/Glossy/Texture,etc
Material: Copper/stainless steel/aluminum/PMMA,PC etc
Packing: According to clients’ requirement
Packaging Details: Cartons for plastic part , wooden case for mould,according customers’ requirement
Port: HangZhou Port

Item Professional ODM service custom fabrication plastic mold making
Material Copper, stainless steel, aluminum, ABS,PMMA,PC etc all plastic and rubber silicone material
Color/Size Customized
Technology CNCVacuum CastingLathing, 3D printer
MOQ 1pcs
Delivery time 1)Sample order:5-7days
2)10-20 Days of manufacturing order
Payment 1)Paypal,T/T
2)50% deposit first, and the balance should be paid before delivery
3)Mass production:50% deposit first, and the balance should be paid before delivery
Packing According to clients’ requirement
Shipment 1)Usual Air transport,sea shipping
2)Fast air transport:DHL, TNT, Fedex
OEM OEM/ODM order is welcomed.
Factory HangZhou, welcome to visit our factory
Export experience Decades
Surface treament Sand blasting/Zinc plated/Chorme plated/Matt/Glossy/Power
Coating,Texture,etc

Company Information

Our Services
1. Engineer team:
we have 1 team with professional engineers who have more than 10years experience, which can help customers to slove various problems during project analyzing and its producing.
2. Designer team:
We have 1 team with creative and professional designers, include the product outlooking designers and structure designers.

3. Internatioal sales team:
we have a five-star team of international sales, who offers high-effective communication with customers during inquiry, production and after-maket period.

4. Inspection team:
we have a more than 5years experienced inspection team,who checks product’s details throughout before shipping;

5. Facility ability:
we have advanced technology and machines, which can meet customer’s production requirements.

If we’re the kind of manufacturer you’d like to work with,drop us an email with details about the project and we’ll get back to you asap to discuss in detail.
FAQ 1.What is the normal process of a new project
It usually begins with a drawing/sketch or a similar samples. We then collect the data required for project quote and any special material requirements if you may have, after study of your material & through our interview process. Once we have all of the information we need, we will complete your quote. If the project is approved, we ask for an initial advance payment of 50% of the cost to cover material costs, and the manufacture begins.

2.What material should I use
There are almost 100,000 materials in the marketplace today, so it can be very overwhelming, but if we can learn about your application, for instance, will the part be outside? What kind of abuse will it need to withstand? We can often recommend grades that are readily available, and less expensive.

3.Are you CZPT to Export of goods
Yes , we are regularly exporting goods, we are having all necessary license.

4. Which format you prefer for drawings file to send inquiry
You may send us product drawings / parts drawing in .IGES ,STEP or X_T, which is preferred format

5.What is involved in injection mold preventive maintenance
All molds have moving pins in them to eject the part out. Maintenance will include periodic greasing of these pins, as well as all other moving components, and cleaning of the cavity and core surfaces. Best of all, we provide lifetime maintenance at no additional cost on all of our customer molds!

6.How will you control the quality
We have quality control department, which will set up control plan before stating the project.

7. I have no 3D drawing or 2D drawing , how should I start the project
You can supply us a sample, we will help to finish the 3D drawing design.

8. What is the packing facility for export
We are packing the moulds/ products that is easy broken in wooden box, with fumigation of full box and taking certificate from authorized agency. and we can pack the cargos as customized.

9. How long does it take to build an injection/blowing/silicone /die casting mold
Depending on the products’ complexity and structure, it can range from 2 to 12 weeks.

10. how soon can i get a quotation
Normally, we can get back you within 24 hours when getting your detailed 3d drawing and requirements. if projects include many different parts, we will try our best to get back asap. and we hope the inquiry you send us is with details so that both of us can save the time.

Importance of Wall Thickness in Injection Molded Parts

When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.

Designing out sharp corners on injection molded parts

Injection molded parttDesigning out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.

Adding inserts to injection molded parts

Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.

Importance of uniform wall thickness

Injection molded partThe uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.

Using 3D printing to fabricate molds

splineshaftThe use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
China Professional OEM manufacture for plastic injection mold and plastic injection molding parts     manufacturer China Professional OEM manufacture for plastic injection mold and plastic injection molding parts     manufacturer
editor by czh